{"id":4079,"date":"2016-09-05T10:48:32","date_gmt":"2016-09-05T08:48:32","guid":{"rendered":"http:\/\/marel-service.com\/en\/?page_id=4079"},"modified":"2016-09-15T15:07:18","modified_gmt":"2016-09-15T13:07:18","slug":"pump-control-system","status":"publish","type":"page","link":"https:\/\/marel-service.com\/en\/projects\/marine_automation\/pump-control-system\/","title":{"rendered":"Siemens E53153-A1620-L1 automatic pump control system modification"},"content":{"rendered":"<p>[vc_row rt_row_background_width=&#8221;default&#8221; rt_row_style=&#8221;default-style&#8221; rt_row_borders=&#8221;&#8221; rt_row_paddings=&#8221;true&#8221; rt_bg_effect=&#8221;classic&#8221; rt_bg_image_repeat=&#8221;repeat&#8221; rt_bg_size=&#8221;cover&#8221; rt_bg_position=&#8221;center top&#8221; rt_bg_attachment=&#8221;scroll&#8221; rt_bg_video_format=&#8221;self-hosted&#8221; rt_bg_color=&#8221;#f6f6f6&#8243;][vc_column rt_bg_image_repeat=&#8221;repeat&#8221; rt_bg_size=&#8221;auto auto&#8221; rt_bg_attachment=&#8221;scroll&#8221;]<div class=\"rt_heading_wrapper style-1\">\n\t\t\t\t\t\t\n\t\t\t\t\t\t<h1 class=\"rt_heading  style-1\" >Siemens E53153-A1620-L1 automatic pump control system modification<\/h1>\n\t\t\t\t\t<\/div>[\/vc_column][\/vc_row][vc_row rt_row_background_width=&#8221;default&#8221; rt_row_style=&#8221;default-style&#8221; rt_row_borders=&#8221;&#8221; rt_row_paddings=&#8221;true&#8221; rt_bg_effect=&#8221;classic&#8221; rt_bg_image_repeat=&#8221;repeat&#8221; rt_bg_size=&#8221;cover&#8221; rt_bg_position=&#8221;right top&#8221; rt_bg_attachment=&#8221;scroll&#8221; rt_bg_video_format=&#8221;self-hosted&#8221;][vc_column rt_bg_image_repeat=&#8221;repeat&#8221; rt_bg_size=&#8221;auto auto&#8221; rt_bg_attachment=&#8221;scroll&#8221;][vc_column_text css_animation=&#8221;left-to-right&#8221;]The\u00a0<strong>Siemens E53153-1620-L1<\/strong>\u00a0automatic main and secondary engine pump control system was a commonly used solution among many vessels. It&#8217;s been known for it&#8217;s reliability and guaranteed long, failure-free exploatation. It controls the work of each engine pump (sweet and salt water, fuel and oil pumps).[\/vc_column_text]\t \n\t\t<div  class=\"border_grid photo_gallery \" data-rt-animate=\"animate\" data-rt-animation-type=\"fadeInDown\">\n\t\t\t<div class=\"row fixed_heights\">\n\t\t<div  class=\"col col-sm-3 col-xs-12 \"> \t\t\n \t\t\t<a id=\"lightbox-968434\" class=\"zoom lightbox_ imgeffect\" data-group=\"544781\" title=\"\" data-title=\"\" data-description=\"\" data-thumbnail=\"https:\/\/i0.wp.com\/marel-service.com\/en\/wp-content\/uploads\/sites\/6\/2016\/09\/IMG_5108-75x50.jpg\" data-thumbTooltip=\"\" data-scaleUp=\"\" data-href=\"\" data-width=\"\" data-height=\"\" data-flashHasPriority=\"\" data-poster=\"\" data-autoplay=\"\" data-audiotitle=\"\" href=\"https:\/\/i0.wp.com\/marel-service.com\/en\/wp-content\/uploads\/sites\/6\/2016\/09\/IMG_5108.jpg\" ><img decoding=\"async\" src=\"https:\/\/i0.wp.com\/marel-service.com\/en\/wp-content\/uploads\/sites\/6\/2016\/09\/IMG_5108-480x480.jpg\" alt=\"\" class=\"img-responsive\"><\/a>\n \t\t\t\n\t\t<\/div>\n\t\n\t\t<div  class=\"col col-sm-3 col-xs-12 \"> \t\t\n \t\t\t<a id=\"lightbox-829379\" class=\"zoom lightbox_ imgeffect\" data-group=\"544781\" title=\"\" data-title=\"\" data-description=\"\" data-thumbnail=\"https:\/\/i0.wp.com\/marel-service.com\/en\/wp-content\/uploads\/sites\/6\/2016\/09\/IMG_5105-75x50.jpg\" data-thumbTooltip=\"\" data-scaleUp=\"\" data-href=\"\" data-width=\"\" data-height=\"\" data-flashHasPriority=\"\" data-poster=\"\" data-autoplay=\"\" data-audiotitle=\"\" href=\"https:\/\/i0.wp.com\/marel-service.com\/en\/wp-content\/uploads\/sites\/6\/2016\/09\/IMG_5105.jpg\" ><img decoding=\"async\" src=\"https:\/\/i0.wp.com\/marel-service.com\/en\/wp-content\/uploads\/sites\/6\/2016\/09\/IMG_5105-480x480.jpg\" alt=\"\" class=\"img-responsive\"><\/a>\n \t\t\t\n\t\t<\/div>\n\t\n\t\t<div  class=\"col col-sm-3 col-xs-12 \"> \t\t\n \t\t\t<a id=\"lightbox-976806\" class=\"zoom lightbox_ imgeffect\" data-group=\"544781\" title=\"\" data-title=\"\" data-description=\"\" data-thumbnail=\"https:\/\/i0.wp.com\/marel-service.com\/en\/wp-content\/uploads\/sites\/6\/2016\/09\/IMG_5094-75x50.jpg\" data-thumbTooltip=\"\" data-scaleUp=\"\" data-href=\"\" data-width=\"\" data-height=\"\" data-flashHasPriority=\"\" data-poster=\"\" data-autoplay=\"\" data-audiotitle=\"\" href=\"https:\/\/i0.wp.com\/marel-service.com\/en\/wp-content\/uploads\/sites\/6\/2016\/09\/IMG_5094.jpg\" ><img decoding=\"async\" src=\"https:\/\/i0.wp.com\/marel-service.com\/en\/wp-content\/uploads\/sites\/6\/2016\/09\/IMG_5094-480x480.jpg\" alt=\"\" class=\"img-responsive\"><\/a>\n \t\t\t\n\t\t<\/div>\n\t\n\t\t<div  class=\"col col-sm-3 col-xs-12 \"> \t\t\n \t\t\t<a id=\"lightbox-525919\" class=\"zoom lightbox_ imgeffect\" data-group=\"544781\" title=\"\" data-title=\"\" data-description=\"\" data-thumbnail=\"https:\/\/i0.wp.com\/marel-service.com\/en\/wp-content\/uploads\/sites\/6\/2016\/09\/IMG_5093-75x50.jpg\" data-thumbTooltip=\"\" data-scaleUp=\"\" data-href=\"\" data-width=\"\" data-height=\"\" data-flashHasPriority=\"\" data-poster=\"\" data-autoplay=\"\" data-audiotitle=\"\" href=\"https:\/\/i0.wp.com\/marel-service.com\/en\/wp-content\/uploads\/sites\/6\/2016\/09\/IMG_5093.jpg\" ><img decoding=\"async\" src=\"https:\/\/i0.wp.com\/marel-service.com\/en\/wp-content\/uploads\/sites\/6\/2016\/09\/IMG_5093-480x480.jpg\" alt=\"\" class=\"img-responsive\"><\/a>\n \t\t\t\n\t\t<\/div>\n\t<\/div>\n\t\t<\/div>\n\t[\/vc_column][\/vc_row][vc_row rt_row_background_width=&#8221;default&#8221; rt_row_style=&#8221;default-style&#8221; rt_row_borders=&#8221;&#8221; rt_grid=&#8221;true&#8221; rt_row_paddings=&#8221;true&#8221; rt_bg_effect=&#8221;classic&#8221; rt_bg_image_repeat=&#8221;repeat&#8221; rt_bg_size=&#8221;cover&#8221; rt_bg_position=&#8221;right top&#8221; rt_bg_attachment=&#8221;scroll&#8221; rt_bg_video_format=&#8221;self-hosted&#8221;][vc_column rt_bg_image_repeat=&#8221;repeat&#8221; rt_bg_size=&#8221;auto auto&#8221; rt_bg_attachment=&#8221;scroll&#8221;][vc_column_text css_animation=&#8221;left-to-right&#8221;]Its&#8217; main task is to shift primary and stand-by pumps and also to indicate failures. By using a time-delay based mechamism it can be flexibly programmed to take various hystheresis values into consideration.[\/vc_column_text][vc_column_text css_animation=&#8221;left-to-right&#8221; css=&#8221;.vc_custom_1473065016928{border-radius: 15px !important;}&#8221;]<\/p>\n<p align=\"left\">This system, implemented on many vessels, has been working well for a long time. However, it is obvious, that continous, failure-free work throught the ship&#8217;s lifetime is simply impossible for any kind of machine. Several years ago a rising level of system malfunctions has been noticed. The reason appeared to be hidden in one of the the integrated circuits working in the system. The problem was- that after 30 years it appeared that Siemens had finished supporting the old system a long time ago.<\/p>\n<p align=\"left\">It became clear, that a major reconstruction of the whole automatics system would be needed. The redesign should create a system as precise and failure-free as the original one. On the other hand it would be easy to implement and\/or replace, when one or more modules would appear to be faulty.<\/p>\n<p align=\"left\">Our company has agreed to develop such system.<\/p>\n<p>[\/vc_column_text][vc_row_inner rt_row_style=&#8221;global-style&#8221;][vc_column_inner width=&#8221;1\/2&#8243; rt_bg_image_repeat=&#8221;repeat&#8221; rt_bg_size=&#8221;auto auto&#8221; rt_bg_attachment=&#8221;scroll&#8221;][vc_single_image image=&#8221;4080&#8243; img_size=&#8221;medium&#8221; alignment=&#8221;center&#8221; onclick=&#8221;link_image&#8221; css_animation=&#8221;left-to-right&#8221;][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243; rt_bg_image_repeat=&#8221;repeat&#8221; rt_bg_size=&#8221;auto auto&#8221; rt_bg_attachment=&#8221;scroll&#8221;][vc_single_image image=&#8221;4085&#8243; img_size=&#8221;medium&#8221; alignment=&#8221;center&#8221; onclick=&#8221;link_image&#8221; css_animation=&#8221;right-to-left&#8221;][\/vc_column_inner][\/vc_row_inner][vc_empty_space height=&#8221;15px&#8221;][vc_column_text css_animation=&#8221;left-to-right&#8221;]Our company has created a microprocessor-based device. Advantages of this approach are: easy and cheap assembly, guaranteed speed and a possibility of an easy adaptation to new working conditions (this feature had not been present in the original Siemens system). Developing the system as a microcontroller-based device gave us also the possibility of reporting the system&#8217;s state in real-time by the means of a plugged up LCD panel. Setting-up, testing or even exchanging the whole module is so simple that even the ship&#8217;s crew can do it with no need of calling a service. However, the biggest advantage of this system is a relatively low implementation cost. No control panel has to be rebuild, no wires or mechanisms need to be exchanged. Thanks to a 100% compatibility with the\u00a0<strong>Siemens E53153-A1620-L1<\/strong>\u00a0the only thing that has to be done is to plug in the MAREL MAER-01 boards in place, where the original boards had been working.[\/vc_column_text][vc_column_text css_animation=&#8221;left-to-right&#8221;]As a result-MAREL SERWIS company has developed a complete, module-based automatic engine pump control system which, looking from the vessels&#8217; exploatation point of view, is a far better solution than the devices used earlier. The whole system has been implemented on four ships, using the\u00a0<strong>Siemens E53153-A1620-L1<\/strong>.[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>[vc_row rt_row_background_width=&#8221;default&#8221; rt_row_style=&#8221;default-style&#8221; rt_row_borders=&#8221;&#8221; rt_row_paddings=&#8221;true&#8221; rt_bg_effect=&#8221;classic&#8221; rt_bg_image_repeat=&#8221;repeat&#8221; rt_bg_size=&#8221;cover&#8221; rt_bg_position=&#8221;center top&#8221; rt_bg_attachment=&#8221;scroll&#8221; rt_bg_video_format=&#8221;self-hosted&#8221; rt_bg_color=&#8221;#f6f6f6&#8243;][vc_column rt_bg_image_repeat=&#8221;repeat&#8221; rt_bg_size=&#8221;auto auto&#8221; rt_bg_attachment=&#8221;scroll&#8221;][\/vc_column][\/vc_row][vc_row rt_row_background_width=&#8221;default&#8221; rt_row_style=&#8221;default-style&#8221; rt_row_borders=&#8221;&#8221; rt_row_paddings=&#8221;true&#8221; rt_bg_effect=&#8221;classic&#8221; rt_bg_image_repeat=&#8221;repeat&#8221; rt_bg_size=&#8221;cover&#8221; rt_bg_position=&#8221;right top&#8221; rt_bg_attachment=&#8221;scroll&#8221; rt_bg_video_format=&#8221;self-hosted&#8221;][vc_column rt_bg_image_repeat=&#8221;repeat&#8221; rt_bg_size=&#8221;auto auto&#8221; rt_bg_attachment=&#8221;scroll&#8221;][vc_column_text css_animation=&#8221;left-to-right&#8221;]The\u00a0Siemens E53153-1620-L1\u00a0automatic main and secondary engine pump control system was a commonly used solution among many vessels. It&#8217;s been known for it&#8217;s reliability [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":4096,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-4079","page","type-page","status-publish","hentry"],"jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/marel-service.com\/en\/wp-json\/wp\/v2\/pages\/4079","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/marel-service.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/marel-service.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/marel-service.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/marel-service.com\/en\/wp-json\/wp\/v2\/comments?post=4079"}],"version-history":[{"count":6,"href":"https:\/\/marel-service.com\/en\/wp-json\/wp\/v2\/pages\/4079\/revisions"}],"predecessor-version":[{"id":4220,"href":"https:\/\/marel-service.com\/en\/wp-json\/wp\/v2\/pages\/4079\/revisions\/4220"}],"up":[{"embeddable":true,"href":"https:\/\/marel-service.com\/en\/wp-json\/wp\/v2\/pages\/4096"}],"wp:attachment":[{"href":"https:\/\/marel-service.com\/en\/wp-json\/wp\/v2\/media?parent=4079"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}